Drive pulley is the component that transmits power of conveyor.In order to increase pulley life and traction, it often has a larger diameter than other pulleys. As per different carrying capacities, the drive pulley can be divided into three categories:light duty, medium duty and heavy duty.
The Engineering Grade Ceramic Lagging Drive Pulley is designed to deliver superior traction and extended service life in demanding conveyor applications. Featuring high-performance ceramic lagging, this pulley provides exceptional grip between the pulley surface and conveyor belt, effectively eliminating slippage and enhancing power transmission efficiency.
The ceramic tiles are embedded in a high-quality rubber matrix, combining the hardness and wear resistance of ceramic with the shock-absorbing properties of rubber. This unique design reduces wear on both the pulley and belt, lowers maintenance requirements, and increases the operational reliability of the conveyor system.
Constructed with precision-engineered steel shells and heavy-duty shafts, the pulley ensures excellent strength and stability under high loads. Its advanced sealing system protects internal components from dust, moisture, and contaminants, ensuring long-lasting, trouble-free operation even in harsh industrial environments.
Key Features:
High-performance ceramic lagging for maximum grip and minimal belt slippage.
Excellent wear, abrasion, and chemical resistance.
Combines ceramic hardness with rubber flexibility for shock absorption.
Heavy-duty steel construction for high-load capacity and durability.
Advanced sealing design to protect bearings and extend service life.
Ideal for mining, cement, quarrying, and bulk material handling applications.
Product parameters
PRODUCT NAME: | Conveyor pulley;Drive Pulley;Head Pulley;head drive pulley;Driving Pulley;Belt Conveyor Pulley;Conveyor belt pulley;Ceramic pulley;diamond pulley;herringbone pulley;Chevron pulley; | ||
Structure | TUBE | Material | Q235A、Q355B; |
Type | Seamless steel tube or circular tube made from steel plate coil; | ||
Flaw Detection | Ultrasonic testing or X-ray; | ||
SHAFT | Material | 45# Steel;40Cr;42CrMo; | |
Type | Carbon steel or alloy steel;Rolling or forging; | ||
Flaw Detection | Ultrasonic or magnetic particle testing; | ||
heat treatment | d≤200mm,HB=229-269;d>200mm,HB=217-255;45# Steel | ||
d=101-300mm,HB=241-286;d=301-500mm,HB=229-269;40Cr | |||
END DISC | light duty (d≤250mm) | Interference fit between shaft and hub;Full welding of the connecting plate and tube; | |
medium duty (280mm≥d>200mm) | The shaft and hub are connected by expansion sleeves, and the connecting plate is fully welded to the tube; | ||
heavy duty (d>250mm) | The shaft and hub are connected by expansion sleeves and cast welded end discs, and then welded to the tube; | ||
Material | Steel plate structure: Q235A, Q355B; | ||
Cast steel structure:ZG20Mn5V;ZG230-450(Engineering grade) | |||
Flaw Detection | Ultrasonic or magnetic particle testing | ||
BEARING | Brand | HRB/SKF/FAG/NSK/TIMKEN; | |
Type | self-aligning roller bearing; | ||
Grease | lithium base grease;High temperature resistance; Low temperature resistance; | ||
BEARING HOUSING | Material | Grey cast iron or cast steel; | |
Type | SN;SNL;SD;SNLD;UCP;BND;STL; | ||
Lagging | Process | Hot Vulcanized or Cold Bonding Available; | |
Type | Smooth;Diamond;Chevron;Herringbone;Ceramic;Urethane | ||
Hardness | 65±5 Shore | ||
Expansion sleeve | Brand | RINGFEDER;KTR;TOLLOK;TSUBAKI;BIKON;KOCH | |
Process | Heat treatment quenching and tempering; | ||
Material | 45# Steel;40Cr;42CrMo | ||
The engineering grade ceramic lagging drive pulley offers exceptional durability and enhanced grip, which significantly improves belt traction and reduces slippage. This product is ideal for heavy-duty applications where reliable power transmission and extended pulley life are crucial.
By providing a high-friction surface, the engineering grade ceramic lagging drive pulley minimizes belt slip and wear. This ensures smoother operation, reduces downtime, and increases the overall efficiency of conveyor systems in industrial environments.
Yes, the engineering grade ceramic lagging drive pulley is designed to resist abrasion, corrosion, and extreme temperatures. Its robust ceramic lagging material maintains performance under tough conditions, making it suitable for mining, quarrying, and other demanding industries.
1. Maintenance for the engineering grade ceramic lagging drive pulley is minimal due to its wear-resistant ceramic surface. Regular inspection to check for damage or buildup is recommended to ensure optimal function, but the product’s design reduces frequent replacements and repairs.
Compared to traditional rubber or polyurethane lagging, the engineering grade ceramic lagging drive pulley offers superior abrasion resistance and longer service life. This leads to cost savings in maintenance and downtime, making it a smart investment for heavy-load conveyor drive systems.
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